PKG Packaging Corporation of America

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Packaging Corporation of America Q3 F2026 Earnings Call Transcript

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Jamie
Conference Call Operator
Thank you for joining Packaging Corporation of America's third quarter 2026 earnings conference call. Your host today will be Mark Kowlzan, chairman and chief executive officer of PCA. Upon conclusion of his narrative, there will be a question and answer session. I would now like to turn the conference call over to Mr. Kowlzan. Please go ahead when you're ready.
Mark Kowlzan
Chairman and Chief Executive Officer
Thank you, Jamie. Appreciate it very much. Good morning, everyone, and thank you all for participating in Packaging Corporation of America's third quarter 2026. 2026 Earnings Release Conference Call Again, I'm Mark Kowlzan, Chairman and CEO of PCA, and with me on the call today is Tom Hassfurther, our President, and Kent Pflederer, our Chief Financial Officer. I'll begin the call as usual with an overview of the third quarter results, and then I'll be turning the call over to Tom and Kent, who will provide further details. And then after that, I'll be wrapping things up, and then we'll be glad to take questions. Yesterday, we reported third quarter net income of $262 million or $2.93 per share. Excluding special items, third quarter 2026 net income was $272 million or $3.04 per share compared to the third quarter 2025 net income of $247 million or $2.73 per share. Third quarter net sales were $2.6 billion in 2026 and $2.3 billion in 2025. Total company EBITDA for the third quarter excluding special items was $577 million in 2026 and $503 million in 2025. Third quarter net income included special items expense of 11 cents per share primarily for costs and write-offs related to facilities closures, acquisition and integration related costs, the impact of a fire at our Palmyra, Pennsylvania sheet feeder, and the Wallula restructuring charges. Details of the special items for the third quarter of 2026 and 2025 were included in the schedules that accompanied the earnings press release. Excluding the special items, our earnings increased by 31 cents per share compared to the third quarter of 2025. The contribution from the acquired Greif business was 24 cents favorable year over year, generating 13 cents of earnings this year versus an 11 cent loss last year in the first month of ownership. Legacy earnings improved by 7 cents per share, driven by favorable price and mix in the packaging segment for 79 cents, favorable production and sales volume in the packaging segment, which includes the impact of additional container boards supplied to the Greif operations of $0.12, favorable price and mix in the paper segment for $0.05 and the lower share count, $0.02. These items were partially offset by higher labor and operating costs, $0.28, higher freight costs, $0.26, higher corporate and other expenses, $0.13, higher fiber costs, $0.12, higher depreciation and amortization expenses, $0.06, higher maintenance outage expenses in the paper segment for $0.04, lower sales volume in the paper segment for $0.01, and higher interest expense excluding the Greif acquisition and debt in this for $0.01. As comparable quarters going forward will include the ownership of the acquired Greif business for the entire periods We will no longer separate the state and state the earnings contribution from the acquisition in the future. We exceeded our guidance of $2.91 on the strength of price realization and a higher than expected contribution from the acquired right business. These items were partially offset by higher labor and operating costs, partially driven by lower than forecast corrugated products volumes. Looking at our packaging business, EBITDA excluding special items in the third quarter for 2026 of $578 million with sales of 2.4 billion resulted in a margin of 23.9% versus last year's EBITDA of 492 million and sales of 2.1 billion or a 23.1% margin. The mills produced 1,489,000 tons During the quarter, the legacy mills produced 1,286,000 tons of container board, about 77,000 tons more than the second quarter of 2026 and 31,000 tons more than the third quarter of 2025. The acquired mills produced 203,000 tons, quite frankly, an exceptional number for a quarter in which Riverville was down for an extensive annual maintenance outage. System-wide, our inventories were up 34,000 tons from the end of the second quarter, and in fact, most certainly, we need that inventory as we move into the fourth quarter. We've been able to catch up with keeping our plants adequately supplied, resume shipping via most efficient methods possible, and we're in a good position to supply our customers in the fourth quarter, even with three of our container board mills down for their annual maintenance outages. Operational performance was excellent across the board. Much improved from the second quarter, and we completed the first annual maintenance outage at the Riverville Mill under our own ownership safely and successfully. From the cost side, in addition to increasing freight, we saw significant increases in recycled fiber, purchased power, and chemical costs during the quarter, and we expect these input costs to continue to go up. Our mill production reflects improved output at Jackson even ahead of the completion of the winder project coming online in the fourth quarter as we continue to maximize the performance of the paper machines. We also benefited from continued improvement and reliability out of the acquired Greif mills. I'd now be turning it over to Tom who will provide more details on container board sales and corrugated business in general.
Tom Hassfurther
President
Thanks Mark. Domestic container board and corrugated products prices and mix were 75 cents per share above the third quarter of 2025 and up $1.11 per share compared to the second quarter of 2026. We have realized substantially all of the first net $50 increase and about half of the second $50 increase. Price realization came in ahead of forecast for the third quarter. We expect to realize almost all of the remainder of the second increase in the fourth quarter. Realization of the $70 increase will be split between Q4 and Q1 and skewed more towards Q1 in terms of timing. Export container board prices were 4 cents above last year's third quarter and 3 cents above the second quarter of 2026. Export sales volume of container board was 5,000 tons higher than the second quarter of 2026, and 10,000 tons lower than the third quarter of 2025 and remains at a relatively low level. While various factors that we've previously discussed led to lower agriculture and market volume, demand was solid throughout the quarter across the remainder of our customer base. Shipments were up around 11% in total and per day versus last year with the legacy business down a half a percent, which is about in line with our expectations taking into account the lower ag shipments. A silver lining is that we got ourselves back on solid footing from an inventory standpoint in time for what looks like a pretty strong fourth quarter from a volume standpoint based upon our September and October bookings. We were also able to save a lot on freight during the quarter by being able to plan and optimize our routes. We remain in a very tight container board market, which based upon what we are seeing in our own system, appears to be further tightening with fourth quarter seasonal pickups. As Mark said earlier, we have three container board mills down for annual maintenance in the fourth quarter, including DeRidder, and we will need the mills continuing to perform at the top of their game to keep us properly supplied. The acquired corrugated business meaningfully contributed to our profitability during the quarter, though volumes took a hit from the fire at Palmyra that kept the plant down for most of September. Integration levels continue to improve. and Legacy PCA Mills supplied approximately 45,000 more tons of container board into the Greif system during the quarter than it did a year ago. The improved integration together with better operational performance in the mills that Mark mentioned earlier has us well ahead of our synergy targets. All systems work will be completed during the fourth quarter which will further improve our visibility and day-to-day management of the business. This acquisition is working out very well for us, in large part due to the quality and performance of our people who have put in a tremendous effort integrating and running the business. I'll now turn it back to Mark.
Mark Kowlzan
Chairman and Chief Executive Officer
Thanks, Tom. Looking at the paper segment, EBITDA excluding special items in the third quarter was $34 million, with sales of $163 million, or a 20.6% margin compared to the third quarter of 2025 EBITDA, of $40 million and sales of $161 million or a 24.9% margin. The differences in EBITDA and margin results from the maintenance average being in the second quarter last year and the third quarter this year. Sales volume was approximately 0.9% above the second quarter of 2026 and approximately 2.5% below the third quarter of 2025. Prices in mix were up 2.8% from the second quarter of 2026 and up 3.8% from the third quarter of 2025. Sales volume, price realization, and cost performance contributed to performance above our expectations. I'll now turn it over to Kent.
Kent Pflederer
Chief Financial Officer
Thank you, Mark. Cash provided by operations was $472 million, and after $247 million of CapEx, free cash flow was $225 million. In addition to CapEx, the primary payments of cash during the quarter included dividend payments of $134 million, cash tax payments of $66 million, and net cash interest payments of $29 million. We did not repurchase shares during the quarter. Excluding special items, our effective tax rate during the third quarter was 25.8%. We expect our fourth quarter rate to be nearly identical to the third quarter. We now forecast $865 to $890 million of capex for the year and excluding special items just above $705 million of depreciation and amortization. These primarily relate to timing of expenditures and assets placed in service and do not reflect changes in our overall plans. Our special items expense for the year to date, just to remind you, through Q3, included just under $60 million of depreciation expense and write-offs, primarily associated with renewal and restructuring. I'd now like to give you an update on the annual outage schedule and earnings impact for the rest of the year. Our outage expense was $0.28 during the third quarter. Our fourth quarter estimate is $0.72 now, totaling $1.48 for the year. The increase of 8 cents from when we last updated you is primarily due to some timing, with a couple of cents in 3Q moving into 4Q, as well as our decision to substantially increase the scope of maintenance activities at the completed third quarter Riverville outage, with more costs now being amortized into the fourth quarter, and to a lesser degree, an increase in the scope of the Derrida outage that will take place next month. I'll now turn it back over to Mark.
Mark Kowlzan
Chairman and Chief Executive Officer
Thanks, Kent. As we move from the third quarter into the fourth quarter, we expect solid corrugated products demand with some seasonal improvement. Shipments per day are expected to be at or around last year's fourth quarter level with two fewer shipping days than the third quarter and total corrugated shipments will be higher than the third quarter. Prices for container board and corrugated products are expected to improve as we continue to implement earlier price increases but corrugated products mix will be seasonally weaker with higher e-commerce volumes. Container board production will be lower with annual maintenance outages at three of our mills and no maintenance outage expenses including the impact on production volume from the fourth quarter outages will be significantly higher in the fourth quarter. We expect seasonally lower volume and slightly higher prices in the paper segment. We expect freight costs to increase across our business with diesel fuel prices above third quarter levels. We also expect costs for recycled fiber to continue to increase as well as higher wood fiber costs to increase due to winter yields and mill mix. Costs for chemicals and energy will increase due to higher chemical prices and higher seasonal energy usage. Considering these items, we expect fourth quarter earnings of $2.81 per share excluding special items. With that, we'd be happy to entertain any questions, but I must remind you that some of the statements we've made on the call today constituted forward-looking statements. The statements were based on current estimates, expectations, and projections of the company and do involve inherent risks and uncertainties, including the direction of the economy and those identified as risk factors in our annual report on Form 10-K on file with the SEC. Actual results could differ materially from those expressed in the forward-looking statements. And with that, Jamie, I'd like to open the call for questions.
Jamie
Conference Call Operator
We'll begin that question and answer session. If you would like to ask a question, please press star and then one. To withdraw your questions, you may press star and two. If you are using a speakerphone, we do ask that you please pick up your handset prior to pressing the keys to ensure the best sound quality. Once again, that is star and then one to join the question queue. Our first question today comes from George Staffos from Bank of America. Please go ahead with your question.
George Staffos
Bank of America Analyst
Hi, everyone. Good morning. Thank you for the details. I wanted to maybe kick off on volume. You mentioned, Mark, that you expect volume to be, I'm paraphrasing, even or around the volume trend from last year. Can you talk a little bit about what you're seeing in terms of bookings and billings and how you characterize volume being at or around comparable with also a tight market as you're seeing it.
Mark Kowlzan
Chairman and Chief Executive Officer
Yeah, we'll let Tom get into that.
George Staffos
Bank of America Analyst
Hey George, it's Tom.
Mark Kowlzan
Chairman and Chief Executive Officer
Good morning.
Tom Hassfurther
President
Good.
Mark Weintraub
Seaport Research Partners Analyst
Bookings were, you know, good in September.
Tom Hassfurther
President
They're doing very well here in October as well, up a little over 5%. Billings have lagged a little bit and we expect that'll catch up during the fourth quarter. So, you know, we're forecasting right now for pretty flat for the fourth quarter, but keep in mind that, you know, that's a tough comp we're talking about as well. So, you know, it's easy to kind of look at October and November and get some insight, but December is always a bit of a crapshoot. So we're just, you know, we're just going to be a little cautious in terms of that forecasting. but we're pleased with the cadence of the volume. We've had some struggles as we mentioned with the ag business especially related to the lettuce issues and some things like that from some of our customers and we expect some pickup but again that'll be that'll be determined seasonally. Sometimes it picks up in the fourth quarter, sometimes it tracks into the first quarter. So that's kind of where we are right now. And of course, our mix is going to be a little more concentrated towards e-comm in the fourth quarter as well.
George Staffos
Bank of America Analyst
Right. Appreciate that. Related to mix and volume, perhaps again, in the third quarter, given the numbers that you gave in terms of pricing effect, and 3Q was quite strong. You said pricing's ahead of your expectations. Do you think that perhaps maybe you've lost a little bit of volume momentum at all with your pricing or not really? And why do you view that to be the case? Relatedly, when we do just revenue over tons, the mix was a little bit, a couple points lower than we're expecting. Is that Greif effect or is that e-commerce effect in third quarter from what you could see? And then I had one last follow-on.
Tom Hassfurther
President
Okay, George, I'm going to remind you of something we've talked about for years. When we're in price increase mode, we're 100% focused on price increase because those opportunities don't come along that often, and that's incredibly important to our business in the long term. Relative to volume, we may lose an item or something like that, but for the most part, You know, these are the same customers we've been dealing with for a long, long time. And, you know, they understand the situation we're in and they're in the exact same situation. When you're using revenue over tons, yeah, there's some grief effect in there, no question about it. That's a different segment of the market that we weren't in before. So that's going to impact that a little bit. Hopefully that gives you your answer.
George Staffos
Bank of America Analyst
It does. and then lastly just you mentioned that the capex increase and the maintenance spending tweaks were mostly timing. Was there anything in there that was actually required or maybe not anticipated that you had to pull forward in terms of maintenance or capex? Thanks and good luck in the quarter.
Kent Pflederer
Chief Financial Officer
So George, I'll give it to Mark after this, but in terms of timing, no. We were a little favorable in 3Q to what we put out there last time, but that rolls into the 4Q. That's really kind of timing of amortization of expenses more than anything else. In terms of activities, Mark can maybe comment a little bit more on what we're doing in the two mills.
Mark Kowlzan
Chairman and Chief Executive Officer
Yeah, I mean, George, we always reserve the right for new discoveries, new opportunities. We We moved the capital up and down as we see fit. Some of it's just timing on engineering and deliveries of equipment for installation, but we're pretty encouraged. We just went through that annual shutdown at Riverville. During that week of downtime, for most of that week, we had over 1,400, 1,500 contractors and people in the mill site working on that mill. We found some good opportunities and It will lay out some really nice upside opportunity for that mill over the next few years. I'm talking about things like some head box, some forming section work, some dryer section work, press section work, things in the back end of the mill. We're very encouraged by the continuing opportunity that Massalon and Riverville will provide in much in the same way that the Boise Mills delivered over the years. So using that term, the gift that keeps on giving.
George Staffos
Bank of America Analyst
Understood. Thank you. I'll turn it over.
Mark Kowlzan
Chairman and Chief Executive Officer
Next question, please.
Jamie
Conference Call Operator
Our next question comes from Mike Roxland from Truist. Please go ahead with your question.
Mike Roxland
Truist Analyst
Thank you, Mark, Tom, and Kent for taking my questions. First of all, it seems like the Greif assets provided most of the upside to 3Q as price-cost overall was neutral based on our estimate. First, would you agree with that assessment? And if so, what drove the strong performance at Greif and why was it better than expected?
Mark Kowlzan
Chairman and Chief Executive Officer
Let me talk about Greif and then Tom and Kent can weigh in. We took some criticism last year during the first phase of our ownership of Greit because we got heavily engaged in fixing the assets right away. We had all of our technology organization heavily involved in Massillon and Riverville right from the get-go last September when we closed on September 2nd. So we took advantage of that and very quickly were able to get the mills Thank you for joining us. That's what we do. That's what PCA does best. We've got an incredible technology and operational group across the board. The results speak to that. Tom, Kent, do you want to weigh in on that?
Tom Hassfurther
President
I'll just add, obviously the integrationists did help a lot, but I would not put it all on Greif. and some of the other things that we do and we do incredibly well is we can utilize these Greif assets in some different ways than they were able to use it since we have such a large system and we're positioned all across the United States. So there's some end market restructuring that took place as well within our system which contributed. But there's some puts and takes to that. You may move it over to one as opposed to the other and so you know that's why I say you can't you can't just hang it all on gripe but it did but it did provide a lot of opportunities for us and as Mark mentioned that's what we do well we get in there and we take advantage of it and we figure out how to maximize these assets in a way that you know perhaps the you know wasn't previously available to the to the previous owner so that's and I and I think you know that when I talk about end market structure that's That's not only how we're going to these end markets, but also perhaps how we're, you know, some of the opportunities that afford themselves in terms of profitability as well.
Mike Roxland
Truist Analyst
Kent, you got anything else?
Tom Hassfurther
President
No, I'm good. Thanks. Anything else, Mike?
Mike Roxland
Truist Analyst
No, I got it. Very helpful. Just one quick one. Just can you help me understand, I mean, Tom, what happened to legacy volumes in 3Q? If you look back the last couple of quarters, you were outperforming the industry by a few hundred basis points. In 3Q, legacy box volumes declined 0.5%. Obviously, you had the ag issue, but I think the 0.5% when all is said and done, when we get the industry numbers, you'll probably be in line with the industry. So wondering what's happened in terms of the outperformance as just a matter of you may be focusing more on price and less so on volumes.
Tom Hassfurther
President
Well, Mike, let's put it this way. Our objective is profitable revenue growth. That can come in a number of different ways. Price is our supreme focus at the moment. That's what's driving our results at the moment. As I mentioned before, we did have a couple of segments that we're pretty large in that have been a little bit of a drag, but it has nothing to do with losing business. It's just that they had some issues of their own which cut down some of their demand.
Mike Roxland
Truist Analyst
Got it. Got it. And if I could squeeze one more in, Chris, quickly. Kent, you guys guided 4Q down to be down around 20 cents sequentially. How should we think about the progression from 4Q to 1Q this year, particularly given the fact that the third price increase is flowing through?
Kent Pflederer
Chief Financial Officer
All right, Mike, without putting too fine of a point on this, because we really only guide one quarter in advance. But I mean, these are the drivers here. You will see continued price improvement from 4Q to 1Q as the $70 increase, the remainder of that comes in. Mix also improves a little bit from 4Q to 1Q as well. Outage expense also significantly, the P&L hit moves in the right direction. Volume goes down just seasonally. 1Q is, you know, 4Q is sort of the peak. 1Q then, you know, it comes down a little bit. Mill production up a little bit because we have less outage impact. On the cost side, you're going to see mill operating costs primarily at 4Q, if not even a little unfavorable just because you're in winter. And then you have the normal inflation that hits the, you know, labor benefits, services, all that sort of thing. Starting at about 3%, we do the best on that though to whittle that down through operational efficiency. I gave you a lot of factors there, but hopefully that gives you at least a start based upon our historical performance when you try to model all this.
Mike Roxland
Truist Analyst
Very, very helpful. Thanks, guys, and good luck in 4Q. Thanks, Mike. Next question, please.
Jamie
Conference Call Operator
Next question comes from Mark Weintraub from Seaport Research Partners. Please go ahead with your question.
Mark Weintraub
Seaport Research Partners Analyst
Great, thank you. First maybe just following up then a little bit on these kind of sequential type analysis since we've been going there. As we think about 4Q v. 3Q, I think at a conference you had sort of talked about something less than 45 cents having been experienced last year might be what you would see this year. Now is the difference now the kind of more 20 cent reduction you're projecting from is that a function of the September pricing? Would that be the main reason why that would have changed?
Kent Pflederer
Chief Financial Officer
Oversimplified, yes, but I'll give you a little more color on this, okay? We saw a fairly large sequential increase from 2Q to 3Q in price. Given the mix and given the timing of rolling, we won't be nearly as favorable 3Q to 4Q, but the price favorability should be enough to offset the additional costs that we're taking on in the outages. It should be, you know, that's about even, okay? We then have higher operating costs. And, you know, if you look across the portfolio of costs in our mills and operations, you're going to have higher recycled, higher freight, higher seasonal, okay? Offset a little bit by favorable in the corrugated operations, just to get a better cost absorption. So, you know, all those factors into place, yeah, we're about, you know, 20 to 25 down from 3Q to 4Q. But the big help there is realization of the 70 increase, the beginning of realizing that. Hope that helps, Mark.
Mark Weintraub
Seaport Research Partners Analyst
Yes, it does. Thank you. And then, obviously, you've been doing a terrific job of setting a very difficult cost environment on the pricing side. Your long-term track record has been a lot about company-specific value creation as well. and you've alluded to several things that should help 27 versus 26 on that score already. Maybe if you could sort of give us like a laundry list, Jackson, counts, the box plan in Ohio, further gains from the Greif improvements, et cetera. I mean, what are the things that big picture We should be thinking about it. And lastly, I think the energy projects are more 2028, but maybe update us on your thoughts there.
Mark Kowlzan
Chairman and Chief Executive Officer
Let me start. Yeah, the energy projects, you'll see the benefit more into the 2028 period. Again, we're in construction mode right now at Jackson and breaking ground at DeRidder. We're waiting on permits for the gas turbine installation at the Riverville Mill, so that's pending. You just hit it on the head. We continue with our capitalization program. Tom, comment on the successful startup of the new box plant in Ohio.
Tom Hassfurther
President
We had an incredibly good startup in our new Newark plant, which also allowed us to announce the closure of Middletown a little bit earlier than what we probably would have otherwise. We've got further installations going in there as we speak. and we're continuing the same cadence basically with putting in other equipment and upgrading other equipment in box plants all across the United States. So we have to be incredibly well equipped to continue to deliver at the levels that we do for our customers and perform the quality that we have and those sorts of things. I might mention in addition, You know, the work we continue to do on our proprietary grades of paper is allowing us a lot of opportunity and we'll continue to do that going forward. And that has a lot to do with our capital expenditures as well. So, you know, Mark, we continue to do what we do incredibly well and we've been doing, you know, on a regular basis for the last decade.
Mark Kowlzan
Chairman and Chief Executive Officer
Yeah, you know, another example, Mark, is the new winder at the Jackson Mill. You know, that had been under construction for over a year, and we got that started up at the end of September, and really the last couple of weeks now, but it came up incredibly well, and that winder's running as planned. And so, you know, Jackson's got, you know, a duplicate winder now running 10,000 feet a minute if we need it, which, you know, the plan would be to... Thank you for joining us. Further benefits, significant benefits out of the Council No. 2 machine, which will be productivity, quality, cost. But again, we've got approximately 200 people in the Corporate Technology Organization dealing with these matters seven days a week. And those of us at the corporate level, this is what we do. And either we're doing and working on operational matters or the group's working on customer-based marketing and sales matters. and that's what we focus on and that's what we do well.
Mark Weintraub
Seaport Research Partners Analyst
Anything else? Actually, one really quick one if I could then. Maintenance outage expense, it's high this year. Is that just because things are more expensive or were you just taking more outages this year than normal? So if we think about next year, should we just assume similar to this year or not necessarily?
Mark Kowlzan
Chairman and Chief Executive Officer
You know, good question. It's both. We undertook, obviously, with the Massalon Mill and the Riverville Mill, we undertook more activity. But also, we're just doing some things at the Legacy Mills that we want to get done. We always take care of these assets. We may have older mills, but if I took you into these mills, you'd think they were new mills. But also, it's the cost of capital that The equipment costs today are significantly higher than they were just a few years ago. And so whether you're buying a pump or a motor or a new head box, the costs have gone up dramatically just in the last year or so. And then, again, the labor cost to install, if you're having contractors come in, that labor cost is up significantly. And so... So that's really, it's the amount of work we're doing and taking advantage of the time and the capability to do it and the pure capital cost of these components and the labor cost to do it. So I would mention, we are in a really good position. For the last 10 years, we have gotten ahead of the curve, so to speak, on recapitalizing our box plant assets. Our mills are in great shape and so everything we're doing is more on autopilot opportunity, taking care of the customer base, growing with the customers and, you know, Tom, why don't you add a little bit more?
Tom Hassfurther
President
Well, just to follow up on that, Mark, I think that, I think what's, you know, we've mentioned this numerous times but, you know, this cost of capital has gone up, you know, 2, 3x in a lot of cases both at the mills and at the box plants and, you know, so it's imperative that Mark Kowlzan, Donald Ray Shirley, Fabian Strauss were prior to some of these exorbitant increases that we're now encountering. But those are definitely considerations going forward. And all these projects that we've got going on also, God only knows we need all these tons too. They're sold already. Appreciate all the detail. Thank you.
Mark Kowlzan
Chairman and Chief Executive Officer
Thanks, Mark. Next question, please.
Jamie
Conference Call Operator
Our next question comes from Anoja Shaw from UBS. Please go ahead with your question.
Anoja Shaw
UBS Analyst
Hi, good morning. Morning, Anoja. Morning. I wanted to ask about synergies. I think you said they're running ahead of plan. Any way to put a finer point on that, like how much it contributed in 3Q, and also are you still expecting $30 million, $30 million for this year and next year, or do you think you can end up doing a little better than that?
Kent Pflederer
Chief Financial Officer
No, we're doing a little better than that. We're on a run right now between 40 and 50. And, you know, we called out 45,000 tons of increased integration from PCA into the acquired. That's a big piece of it. There's other integration benefits. And then there's just the reliability, cost performance, and whatnot at the acquired Greif Mills, you know, 70%. run rate, you know, 70,000 more tons now than what it was doing at the time of the acquisition. So really those buckets are the factors and the synergies at this point.
Anoja Shaw
UBS Analyst
Right. Okay. And then switching over to end markets, have you seen any pickup? So I know the FDA declared the cyclospora outbreak done. Have you seen any improvement in your shipments, recognizing that it's probably a bit of a seasonal market? and then also can you talk about what you're seeing in your other end markets, industrial and consumer?
Tom Hassfurther
President
I'll take a stab at this. I've mentioned ag numerous times. We do see some recovery in ag. The question will be is how much of that occurs in the fourth quarter and how much rolls over into the first quarter and does weather cooperate? That's been also a little bit of a drag. Protein markets have been, especially on the beef side, have been down now for quite some time. Everybody's heard about the level of the herds and how long it's going to take to get those herds back up and get that volume back up. So that's going to still take some time. But the other market, e-com, is still not growing at the same rate it had grown for a long time. But and many, many more. Ag has stuck out more than others just because of what's gone on weather-wise and the lettuce and all the other things that have occurred.
Anoja Shaw
UBS Analyst
Right. Okay, thank you very much for that. I'll turn it over.
Mark Kowlzan
Chairman and Chief Executive Officer
Thanks, Anosha. Next question, please.
Jamie
Conference Call Operator
Our next question comes from Phil Ung from Jefferies. Please go ahead with your question.
Phil Ung
Jefferies Analyst
Hey, guys. Congrats on another strong quarter. I think if I heard you correctly, you guys are doing a little more extensive work in the fourth quarter with it to DeRitter and I think Massillon as well. My question is, you know, does that, you know, unlock potentially more capacity, more debodling, necking? I think when you guys announced idling Lula and debodling some of the other mills, I had a number in mind, roughly six million tons of capacity once it's all said and done, but do you guys always find new things to do? So can you kind of help us think through Your capacity to produce, just because, as you kind of pointed out, market's very tight.
Mark Kowlzan
Chairman and Chief Executive Officer
Yeah, I mean, if you think about our expected run rate for 2026 is probably going to be 5,757,000 tons. So, you know, I would think we're on track, and I've been talking about this for the last year, that, you know, we'll get to be a 6 million ton system with this work that we're doing. And so it's basically, you know, we get through these outages next year at counts, and the Some of the work we've got going on at Jackson. We certainly have that capability that, you know, depending on the grade mix you're producing, you know, we're bumping up against that 6 million ton capability. But this is, you know, this is ongoing. This is what we do. You know, we continue to, you know, stretch the capability. We see the opportunities. That's why I mentioned earlier on the call the annual shutdown that just occurred at Riverville Mill. You know, it unlocked these opportunities before our eyes in terms of, you know, some capital input will greatly improve the productivity and performance of the Riverville mill. And so that's going to be another, you know, piece of the, you know, container board supply over the next couple of years as we get that equipment installed and that mill stretched out. Massillon mill is a good example. Massalon Mills performing incredibly efficiently compared to a year ago. These are the little things that we do that make Massalon such an important mill to us. You've got the new box plant down in Newark. I believe it's like 80 miles from the Massalon mill. It's basically shuttle truck distance away. The Ashland box plant is probably 40 miles away from from Massalon. So Massalon being a very efficient mill just within the first year of ownership presents an incredible opportunity. But we'll continue to stretch out. Long answer to your question, we're definitely at that 6 million ton bumping that capacity with the projects we've got coming on over the next six months to a year.
Phil Ung
Jefferies Analyst
Gotcha. and any early read on CapEx next year and big projects in the horizon? I mean, you spent most people would be happy with, but anything that you have up your sleeve that you want to talk about?
Mark Kowlzan
Chairman and Chief Executive Officer
We'll give you a better target in the January call as we always do, but I mentioned some of the bigger projects. We know that really the big spend over the next 24 months will come from the gas turbine installations. We've got three gas turbines going in. and we've got to finish up the counts number two machine improvement work. That was a fairly sizable amount of work. And then the rest of it is just the whole host of opportunities that present themselves across the board in the box plants. It's going to be the one-off equipment. It's the evals, the bops, the various rotary die cutters, new corrugators. to continue to grow with our customer base.
Tom Hassfurther
President
That's all customer driven.
Mark Kowlzan
Chairman and Chief Executive Officer
That's the beauty of that, that we invest with the customer. And so I think without giving you a number, if you think about the cadence of our capital for the last couple of years, we're going to take advantage of those type of opportunities. We're generating significant cash flows. So I think the question will come, as it has always been, What are we doing with all the excess cash? I'll leave it at that.
Phil Ung
Jefferies Analyst
Okay, super. Perhaps a question for Kent. Kent, you were kind enough to give some color sequentially from Q4 to Q1. Outside of the labor and benefits piece, which steps up every year around one Q, are you starting to see your major input costs level off here, just your operations, freight, and stuff like that? And then any color on the September increase, how much of that is slowing through in Q4 versus 1Q. Is it like a 20-80 split?
Kent Pflederer
Chief Financial Officer
Okay, so take your last one. I think it's probably a little more into Q4 than what you said. But, you know, I don't want to throw a number, but it's better than 20-80 in terms of Q4 versus Q1. All right, so on input costs, freight recycled. You know, right now, at least looking... Thank you so much. Thanks, Phil. Thanks, Phil. Next question, please. Our next question comes from Anthony Petinari from Citi. Please go ahead with your question.
Anthony Petinari
Citi Analyst
Good morning. Just following up on the energy projects, I think at the beginning of the year you talked about the gas turbine projects taking maybe two and a half years. I'm wondering if I got that right and if kind of in the current operating environment, which is pretty tight, are you sort of on track for that? Are there possibilities to move that forward?
Mark Kowlzan
Chairman and Chief Executive Officer
Because there are three installations at three different mills, They're moving in three different paces. We're currently, you know, we're actually in installation mode at the Jackson Mill. That's moving along very quickly. And part of that was we, you know, we were able to get the permits very quickly and move on that through the, you know, summertime period. And so DeRidder is, you know, somewhat behind that. And then Virginia with the Riverville Mill. We're going through a permitting process and that's taking a little extra time. Part of it is we're just comprehensively looking at the entire mill footprint with the mill opportunities in terms of productivity on the paper machine side, the pulp mill side, and comprehensively looking at what that mill will become over the next few years. So there's a little bit of extra time in the permitting process. So that would be kind of like a late 2028 into, you know, the truly just the, you know, Thank you for joining us.
Anthony Petinari
Citi Analyst
Should we think about that as being basically the same as the first and the second hikes this year? Or is there anything about, you know, we're kind of towards the end of the year or the competitive environment? Just how would you compare the implementation timeline for the third one versus the first two, just based on where we are close to the end of the year?
Tom Hassfurther
President
Anthony, this is Tom. Our timeline is pretty much the same on each of these. And I gave you the, you know, I gave you the, in the commentary, you know, we got the, the first is the end. We still, you know, we still are realizing some of the, some of the second 50 in the fourth. We'll realize a little bit of the 70 in the fourth and the majority will come in the, in Q1 of next year. So the cadence on these are pretty much the same. Now, you know, you may be asking the question because it's not every, you know, it's not every day that we get, you know, three back to back to back. So, but that's how the cadence is working for us right now and it's all based on the normal procedures that we go through with our customers. Okay, that's helpful. I'll turn it over.
Mark Kowlzan
Chairman and Chief Executive Officer
Thank you. Next question, please.
Jamie
Conference Call Operator
Our next question comes from Hillary Casanato from Deutsche Bank Securities. Please go ahead with your question.
Hillary Casanato
Deutsche Bank Securities Analyst
Hi, thank you for taking my question. Just a quick clarification question on the $70 increase. You said you expect, obviously, more in the first quarter than the fourth quarter, but are you expecting the full $70 increase to be realized by the first quarter, or do you think that that could extend beyond the first quarter into the second?
Tom Hassfurther
President
Hillary, this is Tom. In the normal cadence that I just talked about, The great majority of the realization will all be in the first quarter next year.
Hillary Casanato
Deutsche Bank Securities Analyst
Okay, got it. Thank you. That's helpful. And then, you know, just with, you know, recycled fiber costs continuing to increase, you know, has anything changed in how you're optimizing the mix between recycled and virgin fiber?
Mark Kowlzan
Chairman and Chief Executive Officer
No, you know, again, we take advantage. It's a mill-specific opportunity, mill by mill, location by location. You've got transportation considerations on OCC. And then, again, just what the pulp mill itself is designed to do. And so you balance out your fiber needs with OCC in general, DLK. But in the conditions we're under in terms of the tight market need for container board, we've got everything pretty well maxed out. Virgin Craft, you know, for productivity, OCC plant productivity. So it's basically utilizing everything we can take advantage of right now.
Hillary Casanato
Deutsche Bank Securities Analyst
Got it. Thank you. That's helpful. Thank you.
Mark Kowlzan
Chairman and Chief Executive Officer
Thank you. Any more questions?
Jamie
Conference Call Operator
Yes, sir. We have a follow-up question from George Staffos from Bank of America. Please go ahead with your follow-up.
George Staffos
Bank of America Analyst
Hi. Thanks, guys. I'll make it quick. Mark, can you talk a little bit about what kind of lead times you're seeing on equipment? You talked a little bit about turbines, and obviously you already had purchased those, and opportunistically so. But if we think about converting equipment versus equipment you might need at the mill, what are your lead times right now? And how would those compare versus what you're hearing about elsewhere, perhaps? And then when we think about Greif, the synergies which have now moved up, The Turbine Project, and then the Mill Realignment Optimization Program we announced last year into this year. I know it depends on where you start the clock, but I think we've talked in the past. Do you think you've added from all of that half a billion dollars to your EBITDA when you think about those three or four larger buckets?
Kent Pflederer
Chief Financial Officer
Thanks and good luck in the quarter. George, I'll knock off your last one. The answer is we're pretty darn close to that. There are some inflation effects to that, but yeah, we've talked about that before publicly in response to your prior questions, but yeah, that's still a pretty good number there.
George Staffos
Bank of America Analyst
Just marking a market there. Go ahead.
Mark Kowlzan
Chairman and Chief Executive Officer
And then on some of the lead times, it depends on what you're ordering. If you're ordering some very complex pieces of unit operations, the lead times can be longer. In some ways... There's some opportunities that have taken place. Some of the equipment suppliers actually don't have as big a backlog as they had a few years ago, so the lead times have shortened up. But more than the lead times, it's the cost. Whether two years ago it took Thank you. Thank you. of capital projects just in the last two years.
Tom Hassfurther
President
And I'd add that if we're building at all, you're now competing with data centers for land and for steel and all these other things that are going on. So those construction costs are just going through the roof as well.
Mark Kowlzan
Chairman and Chief Executive Officer
We're definitely seeing, if you think about contractor availability is a good example. And what Tom just said about data centers. with any specific region, if you are in the building and trades and you have an opportunity to go work at a data center, quite frankly, if you look at the pay scales and locations and quite frankly, just the magnitude of the build-out, it's put an incredible demand nationwide on a lot of the building and trades. So again, that's another factor that we deal with. We're fortunate we have a good Good group of contractors that we've aligned ourselves with. Again, we have our own incredibly talented maintenance organization that we use across the board. We call that the traveling team in conjunction with the technology group. So we're able to overcome a lot of that. But still, again, the delivery times is one factor, but it's the absolute cost of the equipment that's really important.
George Staffos
Bank of America Analyst
Mark, I understand, but if I was ordering a new paper machine, I was converting something. I'm not getting into business, but let's say I was. Am I looking at two years on that? If I was buying a new Flexa folder glue, let's say I was buying an Evol, not you, but me, am I a year before I get that equipment? That's just what I'm getting at. Thank you, and good luck in the quarter. Thanks again.
Mark Kowlzan
Chairman and Chief Executive Officer
Yeah, I mean, it just depends on the equipment you're buying, the vendor you're buying it from, what country it's coming from. Again, the permitting issues, the contractor's availability to install it. But I can tell you, investing in this business is not for the faint of heart anymore. So the game has changed significantly.
George Staffos
Bank of America Analyst
Got it.
Mark Kowlzan
Chairman and Chief Executive Officer
Thank you so much. All right, George. Thank you. Jamie, any more questions?
Jamie
Conference Call Operator
Mr. Kowlzan, I see that there are no more questions at this time. Do you have any closing comments?
Mark Kowlzan
Chairman and Chief Executive Officer
I'd like to thank everybody for joining us today and as usual we appreciate the back and forth question and answer period and look forward to talking to everybody in January. With that, have a great rest of the year and a great holiday period. Thank you.
Jamie
Conference Call Operator
And with that we'll wrap up today's conference call and presentation. We do thank you for joining. You may now disconnect your lines.